EXOSHELL

WHAT IS

EXOSHELL?

An unparalleled advancement in wall systems, now in its 8th generation. This groundbreaking solution encompasses a single layer of composite ballistic armorplate meticulously bonded to a pultruded composite frame assembly. Engineered to perfection, the EXOSHELL system arrives at your construction site pre-fitted, sealed, and fire coated, exhibiting unrivaled qualities of zero water penetration and zero air permeability.

Designed to accommodate all cladding types, this revolutionary technology harnesses the power of fiberglass composites to reshape the landscape of modern construction. By incorporating low thermal conductivity materials, EXOSHELL not only enhances energy performance but also significantly reduces the embodied carbon dioxide emissions. Experience the future of building as our state-of-the-art, pre-fabricated panels are expertly crafted within our factory and promptly delivered to your site, ready for swift and seamless installation.

With EXOSHELL's swift enclosure time, your building is shielded swiftly, costs are mitigated, and the overall quality, durability, and performance are elevated to unprecedented levels. Prepare to witness a bold leap forward in construction innovation with EXOSHELL.

Unlock the power of EXOSHELL

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EXOSHELL

PRODUCTS

  • RAINSCREEN SUPPORT

    A lightweight composite alternative to cold formed steel framing.

  • Is an EXOSHELL base wall panel with a factory applied rainscreen system with continuous exterior side insulation.

  • ARCHITECTURAL CLADDING

    Composite alternative to exterior insulation and finishing systems (EIFS).

  • LOAD BEARING

    Composite alternative to concrete block and cold formed steel walls.

  • an EXOSHELL base wall panel with a factory applied Stuco-Flex Exterior Finishing System.

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FEATURES

  • Structural protection from debris & projectiles during extreme weather events such as hurricanes & tornadoes.

  • Without the need for any protective coatings. FRP outperforms wood and concrete for general wear and tear as well as corrosion resistance and has much lower maintenance costs than other corrosion-resistant building materials such as stainless steel and aluminum.

  • Without the reliance on a finish coat system. FRP composites are non-porous. Prevents mold growth.

  • Without the reliance on a finish coat system. This allows for optimized maintenance of an indoor environment and offers protection from outdoor elements.

  • FRP composites do not experience delamination - a separation along a place parallel to a surface, typically found in concrete. Our composites also don’t permanently deform or dent as a result of impact.

  • combined with Owens Corning Insulation results in exceptional energy efficiency.

  • An Exterior Insulation Finishing System (EIFS), also known as EWI (Exterior Wall Insulation Systems) or External Thermal Insulation Composite Systems (ETICS) is a type of cladding system that provides exterior walls with an insulated finished surface and waterproofing in an integrated composite material system.

  • A lightweight alternative to steel, aluminum & iron that is durable, versatile & flexible. Only 5.0 LBS per square foot of base wall.

  • Composite materials combined with advanced technology results in precise manufacturing & efficient handling throughout the process. Depending on the size of the project, installation can take place at our factory or at project site.

Tornado Shelter

TESTING

  • ASTM E72

  • ICC 500-250 MPH

  • ASTM E84, ASTM E2768, NFPA 285, NFPA 268, E119 1-HOUR FIRE RATING

  • ASTM E330/331

  • ASTM E3107

    Available from .25” U.L. Level 1 to thick to 1.5” thick U.L. Level 8

    EXOSHELL is engineered to delaminate to trap rounds.

  • ASTM F1642

  • ASTM E695, TAS 201/202

  • ICC-ESR 4327/AC 86

Gen 8 framing waterproofing system.

Our patent pending outer framing system incorporates a "dry seal" waterproofing system, thus, eliminating the need of a "wet seal" method for waterproofing the panel joint which requires additional time, costs, and continued maintenance during the lifetime of the structure. The 8th generation is a new solution for panelized wall assemblies by exploiting advantageous characteristics of flexible epoxy, FRP, PFRP and EPDM materials to successfully integrate new technology into the construction industry. Disclosed aspects include a monolithic composite outer frame assembly with an integrated waterproofing system that incorporates two independent systems to function as a single system.

Generation 8